Chemical Industry in 1960: Expansions

Capacity for basic petrochemicals (chemicals made from petroleum-derived raw materials) expanded sharply in 1960. Several new plants for making orthoxylene completed or under construction during the year, will increase U.S. capacity from just over 100 million lb. a year at the end of 1959 to close to 500 million lb. at the end of 1961. The bulk of U.S. output will be exported to foreign producers of phthalic anhydride (which, in turn, is used in making alkyd and polyester resins and plasticizers).

Most U.S. producers of phthalic anhydride use naphthalene as their raw material instead of o-xylene. Naphthalene is a coal tar by-product of coke production; with coke oven output at a low level as a result of reduced demand for coke by the steel industry, both naphthalene and phthalic anhydride were among the few chemicals in short supply during 1960. However, at least four large naphthalene plants (with a total capacity of 350 million lb. a year) being built or planned by oil companies — using petroleum raw materials—should help ease the shortage. Oil refiners are also expanding their benzene production. Benzene, too, was at one time primarily a coal tar product, but now more than half of U.S. production is derived from petroleum.

A round of expansion costing a total of $30 million to $40 million is under way for plants making phosphoric acid and phosphates, sparked by the use of higher concentrations of phosphates in fertilizers. Southwest Potash Co. plans to produce a new fertilizer material, potassium nitrate, at a plant it is building at Vicksburg, Miss. The chemical is a highly concentrated plant food, but a high price has limited its use in agriculture. Southwest Potash hopes to produce it at lower cost by using a new process.

Freeport Sulphur Co. started operating the world’s first offshore sulfur plant at Grand Isle dome, seven miles off the Louisiana coast in the Gulf of Mexico. The project, which cost $30 million, is expected to produce up to 3,300 tons of sulfur a day. Molten sulfur moves to shore through a heated underwater pipeline. Other big new chemical mineral projects include a soda ash plant being built at Green River, Wyo., by Stauffer Chemical Co. to upgrade trona deposits mined in the area, and Texas Gulf Sulphur Co.’s $25 million project to mine and process potash near Moab, Utah.

 

Aircraft Carrier

Aircraft Carrier is a large naval vessel with a flight deck that supports the takeoff and landing of military aircraft. Aircraft carriers are the most important warships operated by the navies of the world. Their mission is the operation of aircraft in an ocean environment, which provides air cover to other warships and supports operations ashore where an air base is unavailable. Aircraft carriers are easily recognizable by their large size and distinctive shape, characterized by a continuous flat deck running the length of the ship.

Carriers are a powerful and extremely flexible part of a nation’s defense. A carrier is flexible in a way that armies and air forces are not because it can influence events merely by being seen. The power of an aircraft carrier can act as a visible deterrent to enemy aggression. A carrier is also flexible because it operates on the ocean. Unlike a land air base, no other country has to be consulted about where a carrier can go and what it can be used for because most of the ocean is considered international water and not part of any one country. This freedom allows carriers to move from one trouble spot to another quite easily. Carriers operate with a number of support and supply ships; this flotilla of ships is referred to as a carrier battle group.

Since World War II (1939-1945), carriers have primarily been used to influence world events and to support troops ashore. When the Korean War (1950-1953) broke out in June 1950, United States Navy carriers were the only military airpower immediately available to engage the enemy. U.S. Air Force units were unable to respond for several months. Aircraft carriers were also the first American units to arrive on the scene during the Vietnam War (1959-1975) and the Persian Gulf War (1991).

While carriers are important, they are also quite expensive, so there are only a few patrolling the world’s oceans today. Approximately 40 carriers of all types are currently in use or are being built. Of these, over half (24) are in service in the U.S. Navy. A typical American nuclear powered aircraft carrier can cost well over $4 billion and take five years to build.

Aircraft Carrier Design and Aircraft

An aircraft carrier comprises several different sections, as do all warships. The lower decks of a carrier are similar to those on other ships. They house the engine rooms and compartments for either oil-fired boilers or nuclear reactors, depending on the type of propulsion being used. (Newer carriers are all nuclear powered. The United States has not built an oil-powered carrier since 1968.) A carrier is driven by four massive propellers, and the ship’s engines can generate over 280,000 horsepower to accelerate the carrier to a speed of just over 56 km/h (35 mph).

The upper areas of an aircraft carrier differ from those of conventional warships. An enormous hangar bay runs the length and width of the ship and is referred to as the first deck, or hangar deck. Planes can be serviced on the hangar deck, safe from the effects of wind and weather. Massive elevators, each the size of a typical home, move aircraft between the hangar deck and the flight deck on top, where the planes take off and land. In the area between the hangar deck and flight deck, called the gallery, the ship’s pilots live, work, and prepare for flights.

The flight deck may look quite large, but it is actually small for all the activities that take place on it. Because the runway is so short, planes must be flung into the air by steam catapults that are built into the flight deck. These catapults are 90 m (300 ft) long and draw their power directly from the ship’s engines; they can accelerate a plane from 0 to 240 km/h (150 mph) in three seconds. Each carrier has four catapults: two on the forward area, or bow, and two in the center area, referred to as amidships. The bow area is only used for launching planes because it is too short for landings. The amidships area and the deck behind it can be used for launching and landing planes. It is angled slightly from the centerline of the ship so that landing planes do not interfere with planes taking off from the bow. All four catapults can be used to launch airplanes in a hurry, but during continuous exercises, planes need to land in order to refuel and reload ammunition. When landings are taking place, planes are launched only off the bow catapults so that other jets can land on the angled area. The bow area can also serve as a parking area, out of the way of landings, when launches are not taking place.

Overlooking the flight deck area on the right, or starboard, side is the carrier’s command and control tower, referred to as the island. The island is small, so as not to encroach on valuable flight deck space. The seven-story structure is covered with antennas and radar scanners. The top level of the island is like the control tower at an airport. Here, the ship’s air boss, or controller, controls the movement of planes on the flight deck and those flying near the ship. The next level below the controller is the carrier’s pilothouse, also referred to as the bridge. On the bridge, the captain and other members of the crew control the ship’s speed and direction.

Unlike other warships such as cruisers and destroyers, a carrier has very few weapons built directly onto the ship itself. The aircraft on board the ship serve as its primary weapon. American carriers have the widest variety of aircraft. The typical 86-plane air wing of an American carrier is composed of several types of offensive aircraft. Fighter aircraft include F-14 Tomcat fighters (to shoot down enemy planes that may try to attack the carrier) and F/A-18 Hornet strike fighters (a type of plane that can both drop bombs and shoot down enemy planes). Support aircraft on board include the E-2C Hawkeye airborne early warning aircraft (the only plane on the ship still flown by propellers). It carries a large radar and transmits information back to the carrier, so the ship knows what is going on up to 480 km (300 mi) away. The EA-6B Prowler electronic warfare airplane jams enemy radar, and the S-3B Viking antisubmarine airplane hunts for enemy subs and sinks them if they get too close to the carrier. A carrier also carries about a half dozen SH-60F Ocean Hawk helicopters, which can also hunt submarines, as well as rescue any pilots who suffer an accident. See also Military Aviation.

Landing a plane on a carrier is a complicated procedure that requires tremendous skill on the part of the pilot. When planes are cleared to land, pilots come in behind the ship, lower the landing gear and tailhook, and line up with a series of lights and lenses on the carrier commonly called the meatball. The meatball tells pilots if they are too high or too low as they are coming in to land. Their goal is to keep the light centered in the middle of the set of lenses. Navy pilots refer to this procedure as “calling the ball.” As the plane crosses over the carrier deck, the tailhook snags one of four heavy steel cables stretched across the deck, bringing the plane to a stop in about 90 m (300 ft) of deck space.

When carrier pilots land (or trap, as Navy pilots like to call it), they apply full power to their engines so that if the cables break (which happens rarely) they will have enough power to fly off and try to land again. Landings are made both day and night in clear and bad weather. Pilots prefer to land on large carriers, not because of the larger landing area, but because a large carrier is steadier since it weighs more, and therefore does not pitch as much in heavy seas.

Aviation Industry is 1958: Space Travel and Research (Aviation Company Programs)

Most of the major aviation companies were reorganizing to include space design and research groups. Douglas, for instance, established the position of vice-president for missiles and space systems engineering. North American is said to be working on a ‘man-in-space’ capsule to be placed in orbit by a missile and Northrop Aircraft proposed another system for this purpose, called Project Broom. One of the first concrete steps towards manned space travel was the roll-out, on October 15, of the first manned space vehicle, North American X-15. Early in 1959, this research craft is slated to be flown at speeds of 3,000-4,000 mph to the edge of the earth’s atmosphere.

 

Aviation Industry is 1958: Commercial Aviation (Turbojet and Turboprop Aircraft)

With the inauguration of Boeing 707 jet service between New York and Paris by Pan American World Airways on October 26, a new era opened up for commercial aviation. This means that the commercial airlines are faced with a virtual revolution in their financial and mechanical operations. With no previous experience, airlines will have to use cut-and-try methods to find out how to live with the new situation. The airlines were already having trouble financing jet aircraft now on order, since current Civil Aeronautics Board restrictions make it hard for them to attract venture capital. Early in 1958, the CAB allowed a six per cent fare increase, the first in some 10 years. For jet operation, however, many felt this wasn’t enough. Braniff, for example, requested permission to impose a 15 per cent premium charge for jet flights. The airlines tried to solve some problems among themselves by lease arrangements, such as the one agreed upon by Pan American (PAWA) and National Air Lines (NAL). In this case, PAWA uses the jets during the summer for its European runs and turns them over to NAL for use on the New York-Florida route during the winter slack season.

All of these factors tended to put a damper on new orders for jets and turboprops. Thus, to obtain new orders the plane manufacturers had to agree, in some cases, to take back the used piston-engine planes currently in operation. As a result, the backlog of new planes has increased by only about 15-20 per cent since 1956. For the medium- to long-range planes, current backlogs are: Douglas DC-8‘s, 140; Boeing 707′s, 160: Convair 880′s and 600′s, 73; Lockheed Electras, 161. Piston-engine production has almost ended, with a total of about 100 piston-engine planes delivered in 1958.

Looking beyond the jets, which will span the United States coast-to-coast in a little over four hours in 1959, such firms as Boeing disclosed that their advanced research sections were examining the possibility of designing transports to operate at speeds up to 2,000 mph and over, requiring a little over an hour to cross the United States.

 

Aviation Industry is 1958: Employment

Employment declined from the high of 909,000 registered in April 1957 to 752,400 on June 30, 1958. As of Dec. 1, 1958, the figure was estimated to be about 750,000. This is expected to be the minimum for the immediate future. As some of the present research and development programs advance towards production, some increase in employment might occur in 1959. However, this trend might be reversed if the large budget deficit influences government officials to try again to trim military expenditures.

Aviation Industry is 1958: Production

Unofficial figures indicate that 4,000 military and about 6,500 civil planes were built in 1958. The military total includes 2,000 Air Force, 1,500 Navy, and 500 Army planes. Both these totals represent drops from the 1957 figures of 5,500 military and 6,656 civil. No estimate of missile production is available. It is estimated that 9,500 military and 10,500 civil engines, including piston, jet, and rocket engines, were produced, giving a total of 20,000; this continues the decline in engine production since 1956.

 

Aviation Industry is 1958: Military Aviation (Nuclear-powered Aircraft)

Development contracts were also awarded for work on nuclear-powered vehicles. While this program has slowed down somewhat, partly due to the budget pinch, nuclear aircraft are considered the next likely step after the B-70/F-108 series.

 

Aviation Industry is 1958: Military Aviation (Missile Program)

Missile expenditures continued to grow, with an estimated 1958 figure of $2.9 billion as against $2 billion in 1957. For fiscal 1959, this figure is expected to reach over $3.3 billion, half of which will go for intercontinental- and intermediate-range ballistic missiles. On the other hand, expenditures for aircraft continued to decline steadily.

A new area in the defense picture is ground support equipment (GSE), most of which is for the new missile system. This is required because a great deal of test equipment and guidance and control ground support gear are needed to check the complex electronic and mechanical systems in the missile to insure good working order and to launch and guide the missile to its target. While the over-all responsibility for the design and selection of GSE is in the hands of old-line firms, a great many new firms have come into the picture as subcontractors, over and above the electronic firms brought into the field in recent years. These include such firms as General Mills, Food Machinery and Chemical Corp., and Fruehauf Trailer.

Aviation Industry is 1958: Military Aviation (Manned Aircraft)

New contracts for advanced military aircraft placed during 1958 re-emphasized the fact that these will be part of the industry picture far into the future. In fact, some experts predict that manned spacecraft will eventually take over the lead role from the unmanned missile systems. North American won the competition for the 2,000 mph B-70 chemical bomber (formerly designated the WS-110A). The same company also has the contract for the 2,000 mph F-108 long-range interceptor. Looking further ahead, the Air Force awarded study contracts for the Dyna-Soar Mach 10 bomber (7,600 mph at sea level). This plane will be raised to about a 50-100 mi. altitude by a missile booster engine before its own rocket engines take over. Study work will be done by two competing teams of major contractors. One team, made up of six top companies, will be headed up by the Martin Co., and another similar team by Boeing.